ABB Launches Gas Chromatograph with Built-In Cybersecurity

New GCP100 model combines real-time analysis with secure digital integration

ABB has introduced the GCP100 gas chromatograph, a device designed to set new standards in both cybersecurity and real-time analysis of complex gas mixtures. Part of the company’s GCPro series, the instrument supports operators in monitoring process stability and product quality across industries such as natural gas, biogas, oil, and petrochemicals. By integrating cybersecurity features directly into the analyzer, ABB aims to transform traditional process analysis into a safer, more efficient practice. The launch reflects ABB’s long-standing role in advancing gas chromatograph technology for industrial applications.

Cybersecurity and Connectivity

The GCP100 is the first gas chromatograph on the market to feature built-in cybersecurity functions and integrated Wi-Fi. Unlike other models that rely on third-party devices, it incorporates encryption directly into the analyzer, reducing risks of data breaches. This design ensures greater protection for sensitive process data, which is critical in sectors like energy and environmental monitoring. ABB emphasizes that cybersecurity is now a fundamental requirement for instruments used in critical infrastructure.

Jean-René Roy, head of ABB’s Measurement & Analytics division, described the GCPro series as a new reference point for industries. He noted that ABB has been a leader in gas chromatograph technology for more than 60 years, providing real-time gas analysis to the processing sector. The GCP100 continues this legacy by combining advanced measurement capabilities with digital security. Its introduction marks the beginning of a broader rollout of next-generation GC solutions.

Performance and Maintenance Features

Designed for a wide range of industrial applications, the GCP100 offers high precision with detection accuracy down to 1 ppm. It operates within an extended temperature range of 60°–100°C (140°–212°F), making it suitable for diverse environments. Low sample and carrier gas consumption, combined with reduced energy use, help operators modernize their systems without adding maintenance burdens. Modular design and gesture-controlled displays further enhance usability.

Hardware and software improvements include dynamic QR codes and AI-assisted functions that can cut maintenance downtime by up to 75%. Operators benefit from ABB’s My Measurement Assistant+ and Ability™ Genix Copilot integration, which provide instant access to documentation, error codes, and spare part information. These tools support predictive maintenance and condition monitoring, reducing unexpected interruptions. The 4-inch touch display and modular construction set new standards for ease of service.

Energy Efficiency and Cost Benefits

The GCP100 consumes only 12 watts of power, aligning with industry efforts to reduce energy usage. Smaller installations without protective shelters can also lower heating, ventilation, and air conditioning costs. These efficiencies contribute to reduced investment and ownership expenses, positioning the GCP100 as one of the most cost-effective gas chromatographs in its category. ABB highlights that the device enables continuous monitoring while supporting sustainability goals.

ABB’s Process Automation division, with nearly 20,000 employees, focuses on automating, electrifying, and digitizing industrial operations across energy, water, materials, and shipping. The division’s expertise helps customers improve performance and safety while advancing resource efficiency. The GCP100 reflects this mission by combining advanced analytics with secure, sustainable operation. Its launch underscores ABB’s commitment to shaping a more resilient and efficient industrial future.